Ceramic Disc Filter Treatment Machinery

At the core of the system is a rigid microporous ceramic filtration surface engineered for consistent capillary action. Unlike conventional filter cloths that quickly suffer from clogging and rising resistance, the ceramic structure maintains steady permeability over long operating cycles.

With a controlled pore range of approximately 1-10 microns and hydrophilic properties, the filter can operate efficiently under relatively low vacuum pressure (around -0.097 MPa). This stable operating condition helps reduce workload on vacuum pumps and avoids the gradual energy increase typically caused by media blockage in traditional systems.

A key advantage of the ceramic disc filtration system is its ability to produce a filter cake with  low moisture to 8-15%.

This high-efficiency dewatering performance allows downstream processes-such as smelting or further refinement-to proceed without the need for additional thermal drying stages. As a result, plants can significantly cut steam or fuel usage, directly improving overall energy efficiency and lowering operating costs.

To maintain consistent filtration efficiency, the system integrates an automated chemical cleaning process. Instead of relying on high-pressure water jets or compressed air systems, it applies chemical dosing as well.

This approach effectively removes scaling and restores filtration capacity with minimal energy input. It also reduces downtime and supports continuous operation, helping facilities maintain high overall equipment efficiency.

The ceramic disc filter is engineered for long-term industrial durability.Its wear-resistant ceramic structure reduces the need for frequent replacement of filtration components.

Compared with traditional consumables, this long service life reduces shutdown frequency, restart-related energy losses, and the indirect energy costs associated with manufacturing, transporting, and replacing spare parts.